Corn ethanol producer FS resumes expansion with R$2bn investment

The decision to move forward with expansion follows two crop years of financial tightening, during which FS faced rising debt levels stemming from earlier investments amid reduced cash flow. At the close of the 2023/24 harvest, the company’s leverage ratio (net debt to EBITDA) stood at 6.34 times, increasing to 7.39 times by the end of the first quarter of the 2024/25 crop year.

However, that ratio dropped to 2.52 times by the end of the most recent harvest, supported by a rebound in ethanol prices and higher sales volumes.

With healthier finances and rising demand anticipated due to a higher ethanol blend in gasoline, FS decided the time was right to revive its growth strategy.

Construction of the new plant began in June and is scheduled for completion by December 2026. Once operational, the facility will have an annual production capacity of 540 million liters of ethanol, 350,000 tonnes of DDG and DDGS (animal feed co-products), 69,000 tonnes of corn oil, and 56,000 megawatt-hours (MWh) of electricity.

In a statement, CEO Rafael Abud said the decision to invest in Campo Novo do Parecis was “reinforced by the approval of the Future Fuel project, which paved the way for E30 and soon E35.” Starting August 1, Brazil will increase the mandatory blend of anhydrous ethanol in gasoline from 27% to 30%.

Despite the operational improvements, FS still lacks access to lower-cost credit lines. In its latest rating review on July 1, Moody’s reaffirmed the company’s “AA-.br” rating on the national scale and “Ba3” globally, but with a negative outlook, citing persistent inflation and high interest rates in Brazil.

Moody’s noted that while FS has reduced its leverage, the company’s interest coverage remains under pressure, and any new funding raised in the domestic market is likely to come at a higher cost. In the most recent harvest, FS’s interest coverage ratio (EBIT to interest expenses) was 1.7 times—typically considered insufficient, as the market expects this metric to exceed 2.0 times for financial comfort.

The new investment will raise FS’s capital expenditures this season. Last season, the company spent R$370.9 million on expansion-related capex, primarily for incremental capacity improvements at its existing facilities. Even with those investments, FS posted R$1.32 billion in net operating cash flow after capex.